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High-precision Dynamic Balancing Solution
Balanset-1A represents an revolutionary solution for vibration correction of rotors in their own bearings, developed by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while preserving superior measurement accuracy. The system enables field balancing directly at the equipment's installation site without necessitating disassembly, which is critically important for minimizing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company concentrating in the design and production of instruments for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has offices in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measuring Parameters
Balanset-1A delivers precise measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The functional frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports RPM measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for calculating rotation frequency and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic computation of balancing masses.
Full Kit Components
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - central module with embedded preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for precise measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Operating Capabilities
Vibrometer Mode
Balanset-1A operates as a comprehensive vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables substantial acceleration of subsequent balancing of identical equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The user-friendly program interface provides step-by-step guidance through the balancing process, making the device accessible to personnel without specific training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Application Areas and Equipment Types
Industrial Equipment
Balanset-1A is successfully used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device represents special value for agriculture, where continuous operation during season is vital. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly enables preventing costly downtime during peak harvest periods.
Specialized Equipment
The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.
Advantages Over Competitors
Economic Value
At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Savings on third-party balancing specialist services totals thousands of euros annually.
Ease of Use
Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specific vibration diagnostics training.
Mobility and Autonomy
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in remote conditions, at remote sites, and in inaccessible locations without separate power supply.
Universal Application
One device is suitable for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all common tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers successfully balanced radial fans, achieving lower energy consumption, eliminated excessive noise, and increased equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an indispensable tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to lower fuel consumption and bearing wear.
Investment and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Bulk Discounts: up to 15% for orders of 4+ units
Purchase Options
Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, credit cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer's warranty
Technical Support: included in price
Summary
Balanset-1A stands as an optimal solution for organizations seeking to deploy an successful equipment balancing system without significant capital expenditure. The device democratizes access to professional balancing, allowing small enterprises and service centers to offer services at the level of large industrial companies.
The combination of affordable price, ease of use, and professional capabilities makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, decreased operating costs, and improved competitiveness of your enterprise.
Equipos de balanceo: fundamental para el rendimiento suave y efectivo de las equipos.
En el entorno de la tecnologia moderna, donde la efectividad y la estabilidad del aparato son de maxima trascendencia, los aparatos de ajuste tienen un rol crucial. Estos equipos especializados estan disenados para ajustar y estabilizar componentes dinamicas, ya sea en equipamiento manufacturera, automoviles de transporte o incluso en equipos de uso diario.
Para los tecnicos en mantenimiento de aparatos y los profesionales, manejar con equipos de equilibrado es crucial para garantizar el rendimiento fluido y confiable de cualquier aparato rotativo. Gracias a estas alternativas modernas modernas, es posible minimizar notablemente las movimientos, el sonido y la tension sobre los soportes, mejorando la vida util de elementos costosos.
Igualmente significativo es el funcion que tienen los sistemas de ajuste en la soporte al cliente. El soporte profesional y el soporte continuo usando estos dispositivos permiten proporcionar prestaciones de alta excelencia, elevando la satisfaccion de los usuarios.
Para los propietarios de proyectos, la inversion en equipos de calibracion y sensores puede ser esencial para mejorar la efectividad y rendimiento de sus equipos. Esto es particularmente relevante para los empresarios que administran reducidas y medianas empresas, donde cada detalle es relevante.
Por otro lado, los aparatos de balanceo tienen una vasta implementacion en el area de la seguridad y el monitoreo de calidad. Permiten localizar potenciales defectos, reduciendo mantenimientos onerosas y perjuicios a los dispositivos. Mas aun, los resultados obtenidos de estos aparatos pueden usarse para perfeccionar procedimientos y potenciar la visibilidad en buscadores de exploracion.
Las areas de uso de los aparatos de ajuste comprenden diversas sectores, desde la produccion de ciclos hasta el supervision de la naturaleza. No afecta si se considera de grandes fabricaciones productivas o limitados establecimientos hogarenos, los dispositivos de calibracion son indispensables para proteger un desempeno productivo y sin presencia de interrupciones.
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